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Use modern computer aided manufacturing techniques to significantly accelerate the product development process.
Generally we use conventional machining processes to produce our prototypes, but for customers who wish to accelerate the development process we are able to offer a rapid prototyping service in conjunction with a number of partner companies. Technologies include:
Vacuum Metal Casting
Ideal for the discerning customer who requires prototypes with casings exactly as a future production unit. Casting accuracy is the same as pressure die casting but without the cost of tooling. Ideal for small production runs of up to 100.
Vacuum Silicone Casting
Suitable for many applications such as brush holders and flexible boots to cover access holes to prevent water ingress. Many materials available both rigid and flexible even at high temperatures. On average expect to save 97% in time and cost compared to conventional manufacturing methods. Suitable for injection moulded type components but, again, without the prohibitive cost of tooling.
Evolving Additive Technologies
Ideal for initial form fit and function tests and preliminary mechanical testing; also excellent for design reviews to aid sign off of final design concept. These technologies include FDM (fused deposition modelling), SLA (Stereolithography Apparatus), SLS selective laser sintering and SLM selective laser melting. This group of technologies can be used for building physical models, prototypes, tooling components and finished production parts; all from 3D CAD data, data from 3D object-scanning systems or even medical scans. Unlike machining processes, which are subtractive in nature, additive systems join together liquid powder or sheet materials to form parts.
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