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New Product Design

Realise your preferred application solution with a bespoke product that meets your precise mechanical, electrical, environmental and aesthetic requirements.

Why design your application around our products, when we can design our products around your application? For over sixty years we have been a systems partner in the development of thousands of new products and applications, often providing our services at no extra charge.

We specialise in:

  • Bespoke designed sub 1kW motor-gearbox units
  • Replacement unit designs
  • Sub-assembly and peripheral assembly design
  • Rapid prototyping
  • Rigorous performance and application testing

During the design process we offer: end-to-end project management; cost-benefit analysis; 3D CAD models to save you drawing time and ensure perfect interfacing with our systems; Finite Element Analysis (FEA) for improved quality and reliability of components; Math-CAD analysis to improve motor design and gear ratings; and Fault Mode Effects Analysis (FMEA) to identify any potential design flaws.

Then using the latest rapid prototyping techniques, CNC machines and quality processes we can manufacture new products with flexibility and speed, rigorously testing the final design before it goes into full production.

Our project teams encompass representatives from our production, design, supply-chain, quality and sales departments, to ensure that the development process is supported by a breadth of expertise and knowledge at every stage.

If you are just starting to develop a new product we can assign one of our engineers to your team to ensure the designs are optimised for your specific needs. Experience shows us that the earlier we are involved the more benefits we can bring, including reduced component count, easier assembly and increased reliability.

Sample Criteria

Size, shape, weight, enclosure, construction, insulation, noise, efficiency, lifetime, price per unit, colour, power, torque, speed control, material etc.

Typical Process

Pricing

Each project is priced according to the complexity of the design, bill of materials and the quantity required. Although no minimum quantity is required the service is generally provided free of charge on orders of over 5000 units. Tooling charges are subject to negotiation.

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